HIGH PRECISION
CHICKEN NUGGET & BREAST STRIP SORTING
Sorting with Laser Precision & AI
High-precision automatic nugget-by-nugget and breast strips scanning that recovers over 30% more nuggets from trim than manual labor, significantly reducing labor and improving plant efficiency.
Laser Imaging & AI
The Smart Sorter uses laser imaging, computer-vision algorithms and AI to inspect, singulate, and sort chicken nuggets and breast strips.
Improved Consistency
It improves consistency and quality, lowers costs, and makes the process repeatable.
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Revolutionize Nugget Sorting
Dramatically improve quality, while reducing labor costs.
Business Intelligence
Have a much deeper understanding of exactly what was processed in real-time, and have the data at your hands to make decisions to maximize their profit per pound.
Nugget and Breast Strips harvesting and trim recovery (grading) processes are labor-intensive
The use of labor leads to many significant challenges for poultry processors:
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High turnover, Absenteeism, High labor costs.
Using labor in the current Trim recovery (grading) process leaves 25% to 35% of high-value Nuggets on Trim.
The Opportunity
Annual savings of $1.2M-$4.5M per year
*Assuming a nugget volume of 4,200 lbs/hr.
Increase your trim recovery to nuggets from 25% to 35% by sending trims directly to the SMART Sorter
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High-precision breast strips and nugget-by-nugget laser imaging and analysis bring unparalleled uniformity to meet/exceed customer specs on a single pass.
Conservative savings of 26 People
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Significant Reduction in labor costs associated with trim processing and sorting.
Features
Capacity: Nuggets 4,000 to 4,200 lbs/hr
Capacity can be increased by 25 to 30% with an upgrade plan.
Number of lanes: 6
Ejection: Take out conveyors
SMART Reports: Monitor machine performance remotely with innovative reporting features that enable data-driven optimization.
