CoolSteam® Cooking Systems

  • CoolSteam® Seafood Cooking

    CoolSteam Cooker Two Sections

    Laitram Machinery's CoolSteam® technology dramatically and permanently changed the way the world cooks seafood with its patented low temperature, forced convection cooking. Decades of research and development and in-plant seafood processing experience validates this time-tested, proven technology.  

    With more than 150 CoolSteam® systems in place worldwide, processors are realizing significant profits through improved yield results, enhanced product quality, increased energy efficiency (savings), and greater product safety

    CoolSteam Seafood cooked in system

    Overcooker product

    The Laitram Machinery CoolSteam® Technology uses a forced convection method. In this process, a low-temperature mixture of air and steam is constantly circulated inside the chamber, distributing heat efficiently and uniformly. Product is cooked, blanched or pasteurized consistently using less steam than traditional methods, and maintaining high quality products.

    Products cooked using the CoolSteam® Technology maintain a lower internal temperature, so the outside of the product does not become overcooked. As a result, more of the product’s natural moisture is retained and texture, taste and appearance are superior.

     

     

    Benefits

    Brown Crab CoolSteam
    • Increased Yield: Processors realize yield gains of 1%-7% compared to any other method of cooking on the market. 
    • Energy Savings: Decrease energy costs 25% - 85%. 
    • Improved Product Quality: Consistent, uniform and predictable cooked product. 
    • Food Safety: The CoolSteam® Cooker meets today’s rigorous food safety and sanitary design principles (BRC, CFIA and FDA requirements).  
      • Easy access for cleaning and sanitization  
      • Elimination of “food traps” where bacteria can harbor  
      • High quality stainless steel construction  
      • Intralox conveyor belts, the highest quality modular food grade plastic belts in the world
       

    CoolSteam® Cooker Applications

     New Cooking Products Example

    The Laitram CoolSteam® Cooking System handles a wide variety of products including, but not limited to, shrimp, crab, lobster, and mussels. 

    •  Shrimp: 
      • Aquaculture 
      • Cold water 
      • Sea caught 
    • Crab: 
      • Snow Crab
      • Brown Crab
      • King Crab 
      • Dungeness 
    • Lobster: 
      • Cold Water
      • Warm Water 
    • Mussels
    • Whelk
    • Fish
    CoolSteam® Cookers are easily configurable to meet specific customer needs; the modular design accommodates differing capacity requirements. Laitram offers a large variety of application-specific discharges and belt configurations.

    CoolSteam® Cooking Feed System

    Feed Tank Cooker

    The Laitram CoolSteam® Cooking Feed System continuously and evenly feeds and measures high volumes of raw, debris-free product to the CoolSteam® Cooker.

    Standard Feed System Configuration

    • Rock Tank:  Removes foreign material from raw product via gravity and an adjustable turbulent water flow.
    • Scale and Hopper System: Accurately measures throughput.
    • Lift Conveyor: Elevates cooked product to the Feed Tank.
    • Feed Tank: Continuously and evenly feeds high volumes of raw product to the cooker.

       

       

      Rainfall Chilling System

      Rainfall chiller for cooker with shrimp
      Save energy and preserve high yields with the CoolSteam® Rainfall Chilling System.

      As cooked product exits the CoolSteam® Cooker, it immediately enters the chilling process, stopping the cooking process. 

      The modular design of the CoolSteam® Rainfall Chiller makes it customizable to your specific volume needs.
        

       

       

      Rainfall Chiller Side View

       Benefits 

      • Improves yield an additional 1% to 2% from CoolSteam® Cooking. 
      • Energy savings of 25% to 75%. Compared to ice methods or traditional water chilling. 
      • Improves product quality and consistency by quicker chilling process.
      • Integrated controls with the CoolSteam® Cooker, Blancher, or Pasteurizer. 

       


      Process Control System

      Process Control Systems

      Laitram Machinery’s Process Control System for the CoolSteam Cooking System provides processors with reliable information, allowing fast and easy error detection that simplifies operations, while producing significant cost savings. Each Process Control System is customized to your specific system requirements.

      • Operating from a single location via a user-friendly touch-screen interface, the control system is accessed remotely through the internet.
      Tank Cooker with Shrimp

      Features

      • Easy monitoring and control of the feeding, cooking, and chilling processes. 
      • Stores cooking recipes. 
      • Independent cooking zone temperatures.
      • Multiple levels of security access.
      • Allows Laitram to remotely diagnose and fix control problems, reducing downtime and increasing productivity. 
    • "I have been very pleased with the purchase of our Laitram CoolSteam® Cooker. Compared to our conventional cooker, the Laitram produced 2% higher yield, 50% savings in fuel, and overall a more consistent cooking process. It is extremely reliable and cooks the shrimp perfect every time, giving us peace of mind. Laitram has been an excellent business partner and we look forward to working with them in the future."

      Kunam Ramakrishna

      Sandhya Aqua Exports Pvt. Ltd.

      "In year 2003, Vietfoods invested in two Laitram CoolSteam® Cookers which had yield performance and quality of cooked products greatly satisfying us. In year 2011, we invested two more Laitram Cookers."

      Pham Ngoc Truyen Ngoc Truyen

      Vietfoods

      "The Laitram CoolSteam® Cooker provides a more uniform and controllable cooking temperature that assures compliance with existing regulations without compromising cook yield or product quality."

      Dr. Steven Otwell

      University of Florida



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